Why use scada system

For example if an alarm occurred signaling to much pressure in a line, the SCADA system would trigger a programmed response to open a pressure relief valve to return pressure levels to a normal amount. In this application, the SCADA system can help operators analyze energy use data taken from connected equipment and use that data to cut costs and energy waste. Applying a SCADA system in your facility can help decrease production waste and boost overall efficiency by providing useful production insights to operators and management.

The information derived from a SCADA system can facilitate data-driven decisions and lead to increased output, reduced costs, and greater control of your processes.

With the immediate knowledge of issues in the production process, operators and back-up systems are able to respond quicker to reduce equipment downtime and wasted product. At Process Solutions, we have a team of certified SCADA engineers that work with our clients to develop custom systems to match any manufacturing environment.

Manufacturing sites: Considered the origin of SCADA, production floors were early adopters of supervisory control and data acquisition stacks in the midth century. Today, manufacturers can use SCADA platforms to minimize downtime, catching potential machinery problems before they escalate. Traditional SCADA systems are typically made up of five or more separate hardware and software components. The more deployed devices, the higher your upfront setup and ongoing operating costs are for a legacy SCADA platform.

These complex and outdated solutions also require manual firmware updates, which are easy to neglect leading to greater security risk and a higher likelihood of system downtime. They offer a consolidated technology stack for easy deployment across your operations—no matter the scale. This simplified SCADA architecture allows for real-time monitoring and alerts, remote visibility, and is easier to install, streamlining deployment. Due to their outdated and complicated setup, legacy SCADA systems are expensive to support and upgrade.

Within a SCADA system, a human-machine interface is any user interface or dashboard where operators can interact with a machine, system, or device. These user interfaces allow for full remote control of your assets. To learn more about HMI, take a look at our detailed guide. Historian software. Historians are responsible for logging and storing asset data. It allows operators to reference historical trends for analysis and reporting by providing a complete picture of their operations.

Supervisory computers. Supervisory computers, also known as the supervisory system or station, are the core of SCADA systems. These servers and software that gather sensor data and send control commands to connected field devices. The supervisory computer also communicates with the human-machine interfaces in control rooms to visualize real-time data for users.

Many supervisory systems run on multiple servers, which all need security and software upgrades. These critical upgrades are often manual and easy to neglect, but without them, SCADA platforms and the operations they support are left vulnerable to security threats. Communication infrastructure. Over time, the additional hardware and network requirements of traditional SCADA communication infrastructure can become costly and difficult to maintain. RTUs and PLCs are the physical devices that both gather telemetry data from your assets and execute control programs written by technicians or integrators.

A Human-Machine Interface HMI is a user interface or dashboard that connects a person to a machine, system, or device. While the term can technically be applied to any screen that allows a user to interact with a device, HMI is most commonly used in the context of an industrial process. In this webinar, Inductive Automation Chief Strategy Officer Don Pearson and a panel of experienced control system integrators discusses how organizations like yours are saving valuable time and money by using Ignition and how you can start speeding up your SCADA development today.

Call Us Schedule a Demo. Ignition Exchange Discover Ignition resources. Services Training Pricing. Distributors International Distributors. SCADA Explained Supervisory control and data acquisition SCADA is a system of software and hardware elements that allows industrial organizations to: Control industrial processes locally or at remote locations Monitor, gather, and process real-time data Directly interact with devices such as sensors, valves, pumps, motors, and more through human-machine interface HMI software Record events into a log file SCADA systems are crucial for industrial organizations since they help to maintain efficiency, process data for smarter decisions, and communicate system issues to help mitigate downtime.

SCADA systems are the backbone of many modern industries, including: Energy Food and beverage Manufacturing Oil and gas Power Recycling Transportation Water and waste water And many more Virtually anywhere you look in today's world, there is some type of SCADA system running behind the scenes: maintaining the refrigeration systems at the local supermarket, ensuring production and safety at a refinery, achieving quality standards at a waste water treatment plant, or even tracking your energy use at home, to give a few examples.

Its unique licensing model lets users pay a flat fee based on the number of servers. Ignition is web-deployable: it can be downloaded and installed in a few minutes, and clients can be launched or updated instantly. Posted on September 12, You Might Also Like. What is HMI? Want to stay up-to-date with us? Sign up for our weekly News Feed. Please enter a valid email address. By clicking "Sign me up," you agree to the Terms of Use , and the submission and processing of your data.

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